Facilities List

PRL Industries, Inc.

1-McCann Harrison Gas Fire Furnace (Propane): 50"x7'x16' (car bottom) working zone up to 2050ºF with uniformity of ±25ºF

2-Honeywell Electronik Controllers and 24 Point Recorder:   Capable of attaching 24 thermocouples to load

1-Lindburg Atmosphere Furnace:   3'x3'x4' working zone up to 2200ºF with uniformity of ±10ºF

1-Honeywell Electronik Controller and Leeds & Northrop Speedomax 12 Point Recorder:   Capable of attaching 6 thermocouples to load

1-Air Products Nitrogen-Hydrogen Blend Panel for atmosphere control

1-2700 gallon tank with circulation of 240 gallons per minute for water quench

6-Industrial grade fans for forced air cooling

1-Pereny Furnace:   10"x10"x16" approximate work zone up to 2400ºF

1-Lucifer 2-Chamber Furnace:   10"x10"x36" approximate work zone each, up to 2200ºF (top) and 1500ºF (bottom), with circulating fan

1-Thermolyne Muffle Furnace:   3"x3"x8" work zone, up to 2000ºF

1-Leeds & Northrop 24 Point Recorder:   Up to 2200ºF
1-Wheelabrator capable of shot, sand or grit blasting on all heat treated items

GRINDING

1-Arc Air Gouging Unit

Numerous hand-held Grinders to produce various finishes:     Includes cottonball surfaces

WELDING

All equipment necessary for shield metal arc, gas metal arc, and gas tungsten arc welding methods including dual head Mig welders with water cooled guns

Controlled, certified filler materials

RADIOGRAPHIC TESTING

1-2.5 MEV High Voltage Linear Accelerator:   Qualified to 3/8" to 12"

1-2.0 MEV Varian Linatron:   Qualified to 3/8" to 12"

2-1.0 MEV General Electric Resotron:   Qualified to 3/8" to 5"

1-250 KV Picker Andrex:   Qualified to 1/4" to 2"

1-Automatic Film Processing machine

Digital Density Determination

Full range of ASME Code and MIL penetrameters, blocks and standards

Complete line of reference radiographs

NDE – MAGNETIC PARTICLE INSPECTION

1-Magnaflux CRV-2226:   10,000 amps, wet or dry methods

1-Magnaflux XDRA-60:   Wet method

1-Magnaflux KRH2D:   Dry method

Fluorescent and Visible   -Includes all necessary equipment for post emulsified, water-washable and solvent removable testing methods

NDE – ULTRASONIC INSPECTION

1-Krautkramer USIP-10W

1-Balteau UTG-S Thickness Gauge

NDE – HYDROSTATIC TESTING

 All necessary equipment for up to 5,000 pounds per square inch

NDE – LEAK TESTING

1-General Electric Ferret Halogen Leak Detector

LAYOUT

   -All necessary calibrated equipment for layout and dimensional verification

METALLURGICAL LABORATORY

1-Satec Drop Weight Tensile Tester

1-Rockwell Tension Tester:   Ambient temperature to 2000ºF, with stress versus strain recording capabilities

1-Satec Tension Tester with aforementioned capabilities

1-Satec Charpy Impact Tester:   -320ºF to +1000ºF

1-Rockwell Nil Ductility Transition Temperature Tester

1-Rockwell and Brinell Hardness Tester

1-Satec Bend Tester

1-Satec Weldability Tester:   In addition to welding of customer samples by certified welders

1-Lipe-Rollway Specimen Machining Tester of a variety of sizes and shapes

1-Thermo Jarrell Ash Atom Comp. 81 Vacuum Spectrometer:   Various functions including Generic Alloy Identity Testing

1-Olympus Microscope:   Magnification up to 1000x for Metallography and Corrosion Testing

1-Pereco furnace:   Solderflux Testing

 ADDITIONAL SERVICES –

to PRL Industries are supplied by Regal Cast, Inc., a Ferrous, Non-Ferrous Foundry.  These services include melting, molding, cutoff and casting cleaning.  Equipment for the foundry processes includes a 4-ton Argon Oxygen Decarburization Vessel.

Also available through other affiliated companies is close tolerance and heavy machining.

Brenner Machine Co.

VERTICAL BORING MILLS

1 - 36" Bullard

1 - 54" Bullard

1 - 80" Summit with digital readout

1 - 120" Summit with digital readout

HORIZONTAL BORING MILLS

1 - 4" Bullard    48" x 80" table with digital readout

1 - 5" G & L    60" x 98" table with digital readout

1 - 5" G & L Fraser,     72" x 144" table with 3 axis Numeriset readout

ENGINE LATHES

1 - 16" x 30" American

1 - 19" x 60" HMT

1 - 19" x 80" Summit

1 - 32" x 14' Poreba

1 - 36" x 120" Summit

MILLING MACHINES

2 - Bridgeport (Vertical) - 9" x 48" table

1 - Sajo (Horizontal) - 11" x 52" table

1 - Cincinnati Verci Power - 20" x 84" table

RADIAL DRILLS & DRILL PRESSES

1 - 4' Arm, 15" Column Radial

1 - 5' Arm, 15" Column Radial

1 - Alzmetall Heavy Duty - AB5/S

MISCELLANEOUS

1 - #4 Mitt & Merrill Keyseater

1 - 36" DoAll Vertical Band Saw

1 - Wells Horizontal Saw, 15" x 17" Cap., Wet

MATERIAL HANDLING

2 - 5 Ton Overhead Cranes

1 - 3 Ton Fork Lift

1 - 6 Ton Stake Body Truck

ADDITIONAL SERVICES

Certified Welding, Radiography, Magnetic Particle, Liquid Penetrant and Hydrostatic Testing is available on premises by our associate company along with a Metallurgical Laboratory which can perform complete chemical and physical testing.

LTC, Inc.

2-Matsuura MC-600H,(2)  18" square pallets, 50 tools, 24"x18"x19" x,y,z travels, Full 4th axis

1-Burgmaster HTC330, 40 tools, 36"x60" table

CNC VERTICAL MACHINING CENTERS

1-Makino FNC 100-A-20, 24 tools,   20"x41" table

1-Mori Seiki MV-40B, 20 tools   18"x43" table

CNC LATHES

1-Dainichi Model B-70   27" Swing, 80" Between Centers

1-Hitachi Seiki Hi-Tec Turn; 25S   20" Swing, 24" Between Centers

1-Hitachi Seiki Hi-Tech Turn; 20S   15" Swing, 15" Between Centers

1-Hitachi Seiki 4NE600   12" Swing, 20" Between Centers

ENGINE LATHES

1-Tool-Mex 25" Swing x 120" Bed with Digital Readout

1-VDF Boehringer   20" Swing x 54" Bed

1-Clausing   13" Swing x 36" Bed

TURRET LATHES

3-Hardinge Model HC

1-Herbert #5 turret

HORIZONTAL MILLS

2-Tool-Mex 12.5"x51" Table with Digital Readout.  Vertical Head Attachment

1-Cincinnati Duplex with rotary table

1-Cincinnati Simplex with rotary table

VERTICAL MILLS

1-Sajo #2 12"x48"

3-Bridgeport 9"x48" with Digital Readout

SURFACE GRINDERS

1-Gallmeyer Livingston 14"x36"x18"

2-Okamoto 12"x24"

1-DoAll 6"x12"

1-DoAll 10"x24"

2-Taft Pierce 6"x12"

VERTICAL BLANCHARD GRINDERS

1-Shibaura Vertical Grinder KRTC-11A   42" round table

CYLINDRICAL GRINDERS

1-Crystal Lakes O.D. 10"x20"
1-Tschudin H.T.G. 400 Universal Grinder 8"x16"

TOOL & CUTTER GRINDERS

1-Cincinnati 10"x24"
1-Clausing Covel 10"x16"
1-Harig 10"x16"
2-Blank Diamond Drill Grinders
1-Darex Drill Grinder

JIG BORING & GRINDER

1-Moore #3 Jig Borer
2-Moore #1-1/2 Jig Borer
1-Moore #2 Jig Grinder

EDM

1-Charmilles E400 Die Sinker 100 amp power supply/Isocut orbiting attachment, Digital Readout;  14"x24" Table, 1,740# Table load, 20"x30"x16" Tank

LAP & HONE

1-Taft Pierce Rotary Lapping Machine 24"

1-Sunnen I.D. Hone - up to 3" dia.

1-Sunnen Power-Stroke Hone, up to 6-1/2 Dia., Auto Sizing up to 2" Dia.

1-DoAll Contourmatic 16"

1-DoAll Automatic Horizontal cut-off machine

1-Johnston Horizontal cut-off saws

 PUNCH PRESSES

1-Robinson 32 ton

1-Benchmaster 4 ton

DEBURRING EQUIPMENT & VAPOR DEGREASING

2-Wheelabrator, vibrating tumblers

1-Vibro Finisher

1-Zero Blast N-Peen Beadblast

DRILL PRESSES

7-14" Floor

3-18" Floor

3-20" Floor

2-14" (4) Spindle-gang

5-16" (4) Spindle-gang

2-16" (6) Spindle-gang

1-16" (8) Spindle-gang

1-Horizontal Autodrill Multi-spindle/5 ft. bed

SURFACE FINISHING/TEXTURING

1-Englebert Belt Grinder (wet) 12" belt

WELDERS

1-Lincoln Arc Welder

1-Acetylene Welder

1-Hobart Beta-Mig 200 Welder

INSPECTION EQUIPMENT

1-24"x24"x28" Brown & Sharpe CMM Validator with Quadra-Check 3000 and Printer

1-19.7"x15.7"x11.8" Sheffield Cordax 1805 MEA CMM with touch probe; Quadra-check 3000 with Printer

1-Jones & Lamson 30" Comparator with Quadra-Check II Digital Readout

1-Nikon 8X to 40X Binocular Microscope

1-Bausch & Lomb 7X to 30X Binocular Microscope

1-Surface Profilometer

1-Rockwell Hardness Tester Series 5000

1-Lenox/Fort Fiberoptic Illuminated Borescope

1-Olympus Fiberoptic Illuminated Borescope

1-Mitutoyo Roundness Measuring Machine

17-Indicator Micrometers, Range 0"-1" thru 17"-18"

Holtest Probes – Three point measurement     .500 to 7.000 with Set Masters

Sunnen Bore Gages, Range .054" thru 6.000" with Set Masters

Gage Pins to .7505 by .0005

10-Hiteicators/Digichecks 0"-18"

1-3'x4' Granite Table Grade AA

4-3'x4' Surface Plates

18-18x24" Surface Plates

5-24"x24" Surface Plates

4-12"x18" Surface Plates

5-24"x36" Surface Plates

400 Plus Go/No Ring and Plug Gages for various thread sizes ranging from 0-80 UNC thru 3-7/8-16 UNC including Acme, Millimeter, Pipe Threads, Etc.

All gage blocks and measuring instruments checked to master set traceable to U.S. Bureau of Standards

ADDITIONAL SERVICE through affiliated companies:

Heavy Machining
Certified Welding
Certified Heat Treating
Non-Destructive Examination
Radiographic
Magnetic Particle
Liquid Penetrant
Ultra-Sound
Metallurgical Laboratory
Chemical Analysis
Physical Testing
Metallographic Examination
Ferrous, non-ferrous foundry with A.O.D.

Regal Cast

MELTING

1 - 60 KW Dual Heat Heat-Trak Electric Ladle Heater

2 - Gas Fired Ladle Heaters

1 - 1000# Capacity Teapot Ladle

2 - 6000# Capacity Teapot Ladles

2 - 5 Ton Bottom Pour Ladles

1 - Fairbanks Heavy Capacity (10,000#) Floor Scale with Digital Wt. Instrument

1 - 1000 KW VIP Power-Trak-10 System

1 - 1000# Dura-Line Melting Furnace

2 - 6000# Dura-Line Melting Furnaces

1 - 4 Ton A.O.D.

1 - Thermo Jarrell Ash Atom Comp. 81 Vacuum Spectrometer

MOLDING

1 - Dependable Foundry Equipment Co. Pacemaster TS-500 Extended Reach Continuous Mixer

1 - 75 Ton Storage Silo Gravity Feed to Continuous Mixer

1 - 1000# Capacity Sand Muller

2 -  Dual Gas Fired Core Ovens, 6' x 6' x 8'  Capacity per side

24" x 24" x 8" Flasks

36" x 36" x 8" Flasks

48" x 48" x 10" Flasks

60" x 60" x 10" x 18" Flasks

72" x 72" x 10" x 18" Flasks

35" x 48" x 10" x 15" Flasks

Mold Wash Mixing and Applying Equipment

CUTOFF

1 - 30" Fox Abrasive Cutoff Wheel

1 - 10" Table Cutoff Wheel